Transformer inrush protection circuit

Introduction

A common challenge we all face when building HT supplies for our valve amplifiers is the inrush current at start up produced when the filtering capacitors charge up and blow the fuses. There are several workaround, albeit most of them are not effective. Increasing the value of the primary fuse seems like an easy solution, but is pretty dangerous. The fuse will not blow at start up, however, what is worse, it will not blow at all before any other damaged is already produced in the supply in case of a short circuit or any other issue. If we add some resistance to the secondary, this will drop volts, waste energy and increase the supply output resistance. If we add resistance in the primary, like an NTC, is a much better approach, however we want to bypass this NTC to increase efficiency and performance.

A nice solution is to bypass the NTC (or a resistor) after initial in-rush. A simple circuit is possible to implement using a timer and a relay. The same circuit is used also to apply a longer delay (e.g. 2 min) to turn on the HT supply automatically if you wish. Continue reading “Transformer inrush protection circuit”