Custom transformer for Discrete DAC

Some 3 years ago I built the famous “Starlight” discrete DAC and CD transport, the DIY version from Sonic Illusions.  This is, in my opinion, one of the best DACs I’ve every listened to.

One of the disadvantages of the DAC output is the high (10kΩ) resistance and AC coupling requirement (unless you are prepared to balance DC, etc.) The traditional output configuration is an output capacitor feeding a step-down transformer to provide lower output impedance. The DAC can do only 1Vrms maximum due to the TTL output logic. With a 4:1 output I had to date, I wasn’t able to drive properly my VT25/10Y preamp into the 4P1L PSE amplifier

I decided to try a 1:1 output transformer but I had a clear challenge. The big primary inductance (Lp) needed demands a careful design and construction of the transformer to minimise the leakage capacitance and inductance which will impact the HF response. As I’m driving a long cable into the DHT preamp, this presents a demanding load of 47kΩ||400-600pF.  

I contacted DvB transformers to order a custom transformer to fit my needs:

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Starlight Discrete DAC – Build Part 1

I don’t like doing the metalwork and perhaps this is the main reason why I ended up delaying the build. Gladly I finish all the drilling and milling required for the DAC. The output transformers were changed to Sowter 9062 (more to follow on this). The outputs have a differential as well as RCA outputs. All good now to do the wiring:

 

Starlight Discrete DAC: more progress

 

I used a aluminium bar structure to hold both LL7903 transformers and the Russian PIO output capacitors. The LL7903 will be wired in 4:1 and the capacitor will prevent the DC current from the DAC to shunt to ground. Also used some silicon rubber to protect the mu-metal can of the LL7903:20140517-141633.jpg

 

Here are the DAC boards mounted on a PTFE board with a set of copper strips that will be used to solder 10 x 100μF SMD low ESR capacitors to improve decoupling of DC rails:

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20140517-141657.jpgI think all fits in the box I’m planning to use 🙂